GM Service Manual Online
For 1990-2009 cars only

Inspection Procedure

Caution: In order to reduce the risk of fire and personal injury observe the following items:

   • Replace all nylon fuel pipes that are nicked, scratched or damaged during installation, do not attempt to repair the sections of the nylon fuel pipes
   • Do not hammer directly on the fuel harness body clips when installing new fuel pipes. Damage to the nylon pipes may result in a fuel leak.
   • Always cover nylon vapor pipes with a wet towel before using a torch near them. Also, never expose the vehicle to temperatures higher than 115°C (239°F) for more than one hour, or more than 90°C (194°F) for any extended period.
   • Apply a few drops of clean engine oil to the male pipe ends before connecting fuel pipe fittings. This will ensure proper reconnection and prevent a possible fuel leak. (During normal operation, the O-rings located in the female connector will swell and may prevent proper reconnection if not lubricated.)

Caution: Do not breathe the air through the EVAP component tubes or hoses. The fuel vapors inside the EVAP components may cause personal injury.

  1. Lightly tap the EVAP canister purge valve on a hard surface.
  2. Inspect for contamination exiting either of the vacuum ports.
  3. • If contamination is detected, continue with the cleaning procedure.
    • If no contamination is detected, return to the published service procedure.

Cleaning Procedure

  1. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  2. Remove the EVAP canister. Refer to Evaporative Emission Canister Replacement .
  3. Important: Do not exceed 4 Hg (2 PSI).

  4. Use low air pressure to dislodge any contamination in the EVAP chassis purge pipe.
  5. If the air does not dislodge the carbon particles, replace the purge pipe. Refer to Evaporative Emission Hoses/Pipes Replacement - Chassis/Canister .
  6. Install a new EVAP canister. Refer to Evaporative Emission Canister Replacement .
  7. Lower the vehicle.
  8. Return to the published service procedure.