GM Service Manual Online
For 1990-2009 cars only

Tools Required

J 39400-A Halogen Leak Detector

Removal Procedure


    Object Number: 583986  Size: SH
  1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .
  2. Remove the service fitting from the evaporator hose.
  3. Remove and discard the O-ring from the evaporator hose.

Installation Procedure


    Object Number: 583986  Size: SH
  1. Install the new O-ring in the evaporator hose. Refer to O-Ring Replacement .
  2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  3. Install the service fitting to the evaporator hose.
  4. Tighten
    Tighten the fitting to 12 N·m (92 lb in).

  5. Evacuate and recharge the A/C system. Refer to Refrigerant Recovery and Recharging .
  6. Leak test the fittings of the A/C component using the J 39400-A .