Disassembly Procedure
- Remove the air compressor assembly from the vehicle. Refer to
Air Compressor Replacement
.
- Remove the air compressor
connector from the connector anchor (slide the air compressor connector away
from the air compressor and off of the anchor).
- Remove two bolts and the heat shield from the air compressor bracket.
- Remove the air dryer. Refer to
Automatic Level Control Air Dryer Replacement
.
- Cut the harness tie.
- Remove the bolt and the harness tie.
Important: Note the wire colors and the terminal numbers to ensure correct assembly.
- Remove the two harness ties and the wrap from the wires.
- Remove two wire terminals
from the air compressor connector.
- Remove the air hose from the air compressor head.
- Remove three head bolts and the air compressor head from the air
compressor assembly.
- Remove the gasket from the air compressor head or the air compressor
assembly.
Assembly Procedure
- Install the new gasket
on the air compressor assembly.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the air
compressor head on the air compressor assembly with three bolts.
Tighten
Tighten three bolts to 6 N·m (53 lb in).
- Connect the air hose to the air compressor head.
- Install the two wire terminals in the air compressor connector.
- Install the wrap around
four wires and secure with two harness ties.
- Install four wires in the harness tie and install the harness
tie on the air compressor head with the bolt.
Tighten
Tighten the bolt to 3 N·m (26 lb in).
- Install the air dryer. Refer to
Automatic Level Control Air Dryer Replacement
.
- Install the heat shield
and the harness tie on the air compressor bracket with three screws.
Tighten
Tighten three screws to 4 N·m (35 lb in).
- Connect the air compressor connector to the connector anchor.
- Install the air compressor on the vehicle. Refer to
Air Compressor Replacement
.