The instrument panel integration module (IPM) commands left air temperature actuator movement with one of three voltage signals applied to the left air temperature door control circuit. A low voltage of 0 volts moves the left air temperature door toward full cold. 2.5 volts stops the actuator. 5 volts moves the left air temperature door toward full hot. The IPM determines the current position of the actuator by monitoring the feedback voltage of the left air temperature door position signal circuit. The feedback potentiometer position is a function of the actuator position. A high voltage indicates a full hot left air temperature door position. A low voltage indicates a full cold left air temperature door position. The IPM controls the left air temperature door position in order to maintain the selected air temperature on the HVAC control module.
Two separate faults can cause this DTC to set:
• | Whenever the IPMs keep alive memory battery power is interrupted, the IPM will perform a recalibration of the actuators. During recalibration, the IPM will drive the actuators to their minimum and maximum travel extremes. The IPM will then calculate a travel range from this data (max-min range) and compare it to a calibrated range within the IPM. If the actual travel range is not within the calibrated expected range, the actuator will be considered not calibrated and the DTC will set. |
• | The IPM also performs a continuous test on the current feedback voltage. If the feedback voltage does not equal or fall within the calibrated limits, the DTC will set. |
• | The ignition is turned ON. |
• | The IPMs keep alive memory (KAM) battery power must be interrupted to run the range check. This can be accomplished with the scan tool by commanding HVAC Recalibration in Heating and Air Conditioning Special Functions. |
• | The IPM detects the left air temperature door position signal circuit is less than 0.25 volt (13 counts) or greater than 4.08 volts (208 counts). |
• | The left air temperature actuators total travel range (max-min) is less than or greater than the calibrated limits. |
• | A default value of 2.50 volts (128 counts) will be substituted for the air temperature door position data by the IPM. The IPM will toggle the actuator between full hot and full cool in an attempt to maintain the selected air temperature on the HVAC control module. |
• | Each time the ignition switch is turned ON, the IPM will recheck the actuator travel range. |
• | The IPM will continue to make use of whatever travel range is still available. |
• | The DTC will become history if the IPM no longer detects a failure. |
• | The history DTC will clear after 50 fault-free ignition cycles. |
• | The DTC can be cleared with a scan tool. |
• | The range fault can only be detected following a check of the actuator travel range. The actuator travel range check can only be initiated by disrupting power to the IPM. |
• | The calibration limit is 152-250 counts (2.98-4.90 volts). An actual range below this limit suggests an obstruction or something stuck in the door limiting travel. An actual range above this limit suggests an over travel condition such as damaged or missing foam seals. |
• | A damaged or broken air temperature door and or actuator can cause this DTC to set by allowing the actuator shaft to rotate unrestricted to its internal stop. The internal stops are outside of the feedback potentiometers 0-250 count working range. |
The numbers below refer to the step numbers on the diagnostic table.
Tests for the proper operation of the circuit in the high voltage range.
Tests for the proper operation of the circuit in the low voltage range. If the fuse in the jumper opens when you perform this test, the signal circuit is shorted to voltage.
Tests for a short to ground in the 5 volt reference circuit.
Step | Action | Values | Yes | No | ||||||||||||
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Schematic Reference: HVAC Schematics | ||||||||||||||||
1 | Did you perform the HVAC Diagnostic System Check? | -- | Go to Step 2 | |||||||||||||
2 |
Does the scan tool indicate that the Left Temp Dr. Actual parameter is within the specified range? | 0.25-4.16 V | Go to Step 3 | Go to Step 4 | ||||||||||||
3 |
Does the result of the calculation indicate that the actual travel of the left air temperature actuator is within the specified range? | 152-250 counts | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 14 | ||||||||||||
4 |
Does the scan tool indicate that the Left Temp Dr. Actual parameter changes when the Left Temp Door Position is commanded from Hot to Cold? | -- | Go to Step 5 | Go to Step 6 | ||||||||||||
5 | Inspect the left air temperature door for a condition allowing excessive travel of the actuator. Did you find and correct the condition? | -- | Go to Step 23 | Go to Step 6 | ||||||||||||
Does the scan tool indicate that the Left Temp Dr. Actual parameter is greater than the specified value? | 4.08 V | Go to Step 7 | Go to Step 11 | |||||||||||||
Does the scan tool indicate that the Left Temp Dr. Actual parameter is less than the specified value? | 0.25 V | Go to Step 8 | Go to Step 12 | |||||||||||||
Does the scan tool indicate that the Left Temp Dr. Actual parameter is greater than the specified value? | 4.08 V | Go to Step 10 | Go to Step 9 | |||||||||||||
9 | Test the 5 volt reference circuit of the left air temperature actuator for a short to ground or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 23 | Go to Step 12 | ||||||||||||
10 | Test the 5 volt reference circuit for a short to voltage, a high resistance, or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 23 | Go to Step 11 | ||||||||||||
11 | Test the left air temperature door position signal circuit of the left air temperature actuator for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 23 | Go to Step 12 | ||||||||||||
12 | Test the left air temperature door position signal circuit of the left air temperature actuator for a short to voltage, a high resistance, or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 23 | Go to Step 13 | ||||||||||||
13 | Test the low reference circuit of the left air temperature actuator for a high resistance or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 23 | Go to Step 20 | ||||||||||||
14 | Test the ignition 3 voltage circuit of the left air temperature actuator for an open or a high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 23 | Go to Step 15 | ||||||||||||
15 | Test the left air temperature door control circuit of the left air temperature actuator for an open, high resistance, short to ground or short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 23 | Go to Step 16 | ||||||||||||
16 |
Important: Ensure that the left air temperature actuator connector and the IPM connector are connected during this step in order to avoid misdiagnosis.
Does the left air temperature actuator drive shaft rotate and do the counts change? | -- | Go to Step 17 | Go to Step 19 | ||||||||||||
17 |
Does the voltage measure near the specified value when increasing temperature, near the specified value when decreasing temperature and near the specified value when stationary? | 0 V decreasing 5 V increasing 2.5 V stationary | Go to Step 18 | Go to Step 20 | ||||||||||||
18 | Inspect the left air temperature door and the left air temperature actuator for the following conditions:
Did you find and correct the condition? | -- | Go to Step 23 | Go to Diagnostic Aids | ||||||||||||
19 | Inspect for poor connections at the harness connector of the left air temperature actuator. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 23 | Go to Step 21 | ||||||||||||
20 | Inspect for poor connections at the harness connector of the instrument panel integration module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 23 | Go to Step 22 | ||||||||||||
21 |
Important: : Perform the recalibration procedure for the left air temperature actuator. Replace the left air temperature actuator. Refer to Air Temperature Actuator Replacement - Left Side . Did you complete the replacement? | -- | Go to Step 23 | -- | ||||||||||||
22 |
Important: : Perform the recalibration procedure for the instrument panel integration module. Replace the instrument panel integration module. Refer to Instrument Panel Module Replacement in Body Control System. Did you complete the replacement? | -- | Go to Step 23 | -- | ||||||||||||
23 |
Does the DTC reset? | -- | Go to Step 2 | System OK |