Removal Procedure
Important: Front wheelhouse sectioning procedures can be used when damage is limited
to the front portion of the wheelhouse assemblies. In such a situation, the
technician does not need to replace the entire wheelhouse.
- Remove all related panels and components.
- Visually inspect and restore as much of the damage as possible
to factory specifications.
- Place 25 mm (1 in) wide masking tape following the
forward contour of the strut tower (1).
- Cut the wheelhouse along the outside edge of the masking tape
(2).
- Locate, mark and drill out the factory welds attaching the wheelhouse
to the radiator support and the upper and lower front rails.
- Remove the damaged section of the wheelhouse.
Installation Procedure
- When preparing the service part, cut
the forward apron well beyond the 25 mm (1 in) overlap needed
for sectioning.
- Temporarily position the new wheelhouse section on the vehicle.
- Mark a line on the new wheelhouse section by tracing along the
cut line of the original wheelhouse.
- Remove the new wheelhouse section.
- Measure and cut 25 mm (1 in) inboard along the traced
line to create an overlap (1). The original wheelhouse will overlap the modified
service part.
- Drill 8 mm (5/16 in) holes every 35 mm along
the overlap on the new wheelhouse section.
- Position the new wheelhouse section.
- Check the fit and plug weld accordingly on the outboard side of
the panel (2).
- Clean and prepare welded surfaces
Important: Do not combine paint systems. Prior to refinishing, refer to GM 4901MD-99
Refinish Manual for recommended products.
- Apply sealers and anti-corrosion materials as necessary.
- Install all related panels and components.