- Remove the starter motor. Refer to
Starter Motor Replacement
.
- Remove the solenoid terminal field lead screw.
- Remove the following components from the starter motor:
3.2. | The identification tag |
3.3. | The commutator end frame |
Note the location of the through bolt heads relative to the field lead
for assembly.
- Remove the brake washer from the armature shaft.
- Remove the frame with field from the armature.
- Inspect the drive clearance.
- Tilt the armature in order to disengage the drive collar from
the shift lever.
- Remove the armature with the drive from the drive end frame.
- Disassemble the starter solenoid.
- Remove the shift lever shaft retaining ring from the drive end
housing.
- Remove the shift lever shaft.
If the shaft is staked into place, perform the following:
11.1. | Use a drill in order to remove the stake. |
11.2. | Remove the drive shaft. |
11.3. | Discard the shaft and the retainer. |
- Remove the plunger with the return spring from the drive end housing.
- Remove the thrust collar from the armature shaft.
- Remove the drive stop collar from the retainer ring.
The collar will remain on the shaft next to the drive pinion.
- Bend the retainer ring enough to avoid scratching the armature
shaft and remove the ring from the groove in the armature shaft.
- Discard the ring.
- Remove the drive stop collar from the shaft.
- Remove the drive from the shaft.