Removal Procedure
Caution: Refer to Cover and Plug Openings Caution in the Preface section.
Note: Always maintain cleanliness when servicing fuel system components.
- Remove the fuel tank. Refer to
Fuel Tank Replacement.
- Note the position of the fuel, the evaporative emission (EVAP) pipes and the attaching hardware for installation.
- Disconnect the fuel feed (2), the fuel return (2) and the EVAP pipe quick-connect fittings at the fuel sender assembly. Refer to
Plastic Collar Quick Connect Fitting Service.
- Cap the fuel sender fuel pipes and the in-pipe fuel filter pipes as needed to stop any fuel leakage.
- Remove the fuel feed, the fuel return and the EVAP pipe attaching hardware.
- Remove the fuel feed (2), the fuel return (2) and the EVAP pipes from the fuel tank.
Installation Procedure
Warning: In order to Reduce the Risk of Fire and Personal Injury: If nylon fuel pipes are nicked, scratched or damaged during installation, they must be replaced.
Caution: Always re-attach the fuel lines and fuel filter with all original type fasteners and hardware.
Do not repair sections of fuel pipes.
Caution:
• | Secure the fuel pipes to the frame in order to prevent chafing. Maintain a minimum of 13 mm (½ inch) clearance around a pipe in order to prevent contact and chafing. Maintain a minimum of 19 mm (¾ inch) around
any moving part. |
• | Do not allow the fuel pipes to come into contact with the fuel tank or underbody. |
- Install the new fuel feed (2), the fuel return (2) and the EVAP pipes to the fuel tank.
- Install the fuel feed, the fuel return and the EVAP pipe attaching hardware.
- Remove the caps from the in-pipe fuel filter pipes and the fuel sender fuel pipes.
- Connect the fuel feed (2), the fuel return (2) and the EVAP pipe quick-connect fittings at the fuel sender assembly. Refer to
Plastic Collar Quick Connect Fitting Service.
- Ensure that all of the fuel pipe bundle clips, and fasteners are properly installed.
- Install the fuel tank. Refer to
Fuel Tank Replacement.