The powertrain control module (PCM) monitors the exhaust gas recirculation (EGR) valve pintle position input to ensure that the valve responds properly to commands from the PCM. When the ignition switch is turned ON, the PCM learns the EGR closed valve pintle position. The PCM compares the learned EGR position to the actual EGR position when the EGR valve is commanded closed. If the actual EGR position indicates that the EGR valve is still open when the PCM is commanding the EGR valve closed, DTC P1404 will set.
• | The IAT is more than -10°C (+14°F). |
• | Desired EGR must equal 0. |
• | The system voltage is between 10.0 and 18.0 volts. |
• | The EGR feedback is 0.2 volts more than the EGR closed valve pintle position when the Desired EGR Position is commanded to 0 percent. |
• | The above condition is present for more than 20 seconds. |
• | The PCM will illuminate the malfunction indicator lamp (MIL) during the first trip in which the diagnostic runs and fails. |
• | If equipped with traction control, the PCM will command the EBTCM via the serial data circuit to turn OFF traction control and illuminate the TRACTION OFF lamp. |
• | The PCM will store conditions which were present when the DTC set as Freeze Frame and Fail Records data. |
Inspect for the following conditions:
• | Any excessive deposits on the EGR valve pintle or seat. Remove the EGR valve and check for deposits that may interfere with the EGR valve pintle extending completely or cause the pintle to stick. |
• | Any poor connections at the PCM or the EGR valve. Inspect the harness connectors for the following conditions: |
- | Backed-out terminals |
- | Improper mating |
- | Broken locks |
- | Improperly formed or damaged terminals |
- | Poor terminal-to-wire connection |
• | A damaged harness. Inspect the wiring harness for damage. If the wiring appears to be OK, connect a DMM and check the circuit continuity while moving the connectors and the wiring harnesses related to the EGR valve. A change in the DMM display indicates the location of the malfunction. Refer to the following procedures in Wiring Systems: |
The numbers below refer to the step numbers on the diagnostic table.
Verifies that the malfunction is present.
If DTC P1404 will only set under certain conditions, the malfunction may be intermittent; refer to DTC P1404 Diagnostic Aids. If an intermittent wiring problem is not present, inspect for a poor connection at the PCM or the EGR valve. If the connections are OK and DTC P1404 continues to set, replace the EGR valve.
This vehicle is equipped with a PCM which utilizes an electrically erasable programmable read-only memory (EEPROM). If the PCM is replaced, the new PCM must be programmed.
Step | Action | Values | Yes | No | ||||
---|---|---|---|---|---|---|---|---|
1 | Did you perform the Powertrain On-Board Diagnostic (OBD) System Check? | -- | ||||||
Important: : If DTC P0403 Exhaust Gas Recirculation (EGR) Solenoid Control Circuit are set, diagnose those DTCs first. With the engine idling, observe the Actual EGR Position display on the scan tool. Does the Actual EGR Position equal the specified value? | 0% | |||||||
3 |
Does the Desired EGR Position remain close to the Actual EGR Position at all commanded positions? | -- | ||||||
Does the scan tool indicate DTC P1404 failed this ignition? | -- | Go to Diagnostic Aids | ||||||
5 |
Does the Actual EGR Position equal the specified value? | 0% | ||||||
6 | Probe the ground circuit of the EGR pintle position sensor at the EGR valve harness connector with a test lamp connected to B+ voltage. Does the test lamp illuminate? | -- | ||||||
7 |
Is the voltage near the specified value? | 0.0 V | ||||||
8 |
Was a problem found? | -- | ||||||
9 |
Was a problem found? | -- | ||||||
10 | Replace the EGR valve. Refer to EGR Valve Replacement . Notice: In order to prevent further damage if the EGR valve shows signs of excessive
heat, check the exhaust system for blockage (possibly a plugged converter)
using the procedure found on the restricted exhaust system check. If the exhaust
system is restricted, repair the cause; one of which might be an injector
which is open due to one of the following reasons:
Is the action complete? | -- | -- | |||||
11 | Locate and repair short to voltage in the signal circuit of the EGR sensor. Refer to Wiring Repairs in Wiring Systems. Is the action complete? | -- | -- | |||||
12 |
Was a problem found? | -- | ||||||
13 |
Was a problem found? | -- | ||||||
Important: : The replacement PCM must be programmed. Replace the PCM. Refer to Powertrain Control Module Replacement/Programming . Is the action complete? | -- | -- | ||||||
15 |
Does the scan tool indicate DTC P1404 failed this ignition? | -- | System OK |