Removal Procedure
- Remove the instrument panel assembly. Refer to
Instrument Panel Assembly Replacement
in Instrument Panel, Gauges
and Console.
- Remove the defroster valve vacuum actuator. Refer to
Defroster Valve Actuator Replacement
in HVAC System --
Manual.
- Remove the air distribution
case cover retaining screws.
- Remove the air distribution case cover.
- Remove and discard the air distribution case seal.
- Remove the linkage between the defroster valve and the heater
valve on the driver's side of the HVAC module.
- Remove the defroster valve.
Installation Procedure
- Install the defroster
valve.
- Connect the linkage between the defroster valve and the heater
valve.
- Install a new air distribution case seal
- Install the air distribution case cover.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the air
distributor case cover retaining screws.
Tighten
Tighten the screws to 1.6 N·m (14 lb in).
- Install the defroster valve vacuum actuator. Refer to
Defroster Valve Actuator Replacement
in HVAC System --
Manual.
- Install the instrument panel assembly. Refer to
Instrument Panel Assembly Replacement
in Instrument Panel, Gauges
and Console.