Removal Procedure
Important: When replacing battery cables be sure to use replacement cables that
are the same type, gauge and length.
- Disconnect the negative
battery cable from the battery. Refer to
Battery Negative Cable Disconnection and Connection
.
- Disconnect the positive battery cable from the battery.
- Remove the ground wire bolt from the frame.
- Remove the remote positive stud cover.
- Remove the positive battery cable junction block lead nut.
- Remove the positive battery cable from the bussed electrical center (BEC).
- Remove the BEC from the strut tower.
- Unclip and remove the positive battery cable harness from the
BEC.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the front lower air deflector. Refer to
Radiator Air Baffle Assemblies and Deflectors
in Engine Cooling.
- Remove the positive battery cable from
the starter motor BAT terminal.
- Remove the protective boot from the generator
output BAT terminal.
- Remove the generator output BAT terminal nut and the positive
battery cable from the generator.
- Unclip and remove the battery cable harness from the retainers.
- Remove the battery cable harness from the vehicle.
- Remove the negative battery cable from the wiring harness conduit.
Installation Procedure
- Install the negative battery cable into the wiring harness conduit.
- Install the battery cable harness to the vehicle.
- Install the battery cable harness to the retainers.
- Install the positive battery cable to
the generator.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the generator
output BAT terminal nut.
Tighten
Tighten the generator output BAT terminal nut to 20 N·m
(15 lb ft).
- Install the protective boot to the generator output BAT terminal.
- Install the positive battery cable to the starter motor BAT terminal.
- Install the starter solenoid BAT terminal nut.
Tighten
Tighten the starter solenoid BAT terminal nut to 10 N·m
(84 lb in).
- Install the front lower air deflector. Refer to
Radiator Air Baffle Assemblies and Deflectors
in Engine Cooling.
- Lower the vehicle.
- Install the positive battery cable harness to the BEC.
- Install the BEC to the strut tower.
- Install the positive battery
cable to the BEC.
- Install the positive battery cable junction block lead nut.
Tighten
Tighten the positive battery cable junction block lead nut to 10 N·m
(89 lb in).
- Install the remote positive stud cover.
- Install the ground wire and the bolt to the frame.
Tighten
Tighten the ground wire bolt to 10 N·m (89 lb in).
- Install the positive battery cable to the battery.
Tighten
Tighten the positive battery cable terminal bolt to 15 N·m
(11 lb ft).
- Connect the negative battery cable to the battery. Refer to
Battery Negative Cable Disconnection and Connection
.