GM Service Manual Online
For 1990-2009 cars only

Object Number: 248222  Size: LF
Engine Controls Components
Ignition System, Knock Sensor
OBD II Symbol Description Notice
Handling ESD Sensitive Parts Notice

Circuit Description

The Secondary Ignition Check tests for faulty spark plugs, plug wires, or IC Module/Coils. This table requires the J 26792 spark tester (ST 125).

Test Description

Number(s) below refer to the step number(s) on the Diagnostic Table:

  1. Ensure good DMM contact when measuring spark plug resistance. When manufactured the normal resistance for the spark plug is 900-2500ohms but resistance growth up to 10Kohms is considered normal.

  2. The J 26792 spark tester (ST 125) presents a more difficult load on the secondary ignition than a normal spark plug. If a miss, stumble, or hesitation is being caused by a spark plug not firing, the spark tester should also not fire.

  3. The companion spark plug shares the same ignition coil with the spark being tested.

  4. If the no spark condition follows the suspected coil, that coil is faulty. Otherwise, the ignition module is the cause of no spark. This test could also be performed by substituting a known good coil for the one causing the no spark condition.

  5. Ensure good DMM contact when measuring spark plug resistance. When manufactured the normal resistance for the spark plug is 900-2500ohms but resistance growth up to 10Kohms is considered normal. A suspected ignition system miss may actually be a fuel system problem. Perform the Fuel System Check, if it has not yet been performed.

  6. If the no spark condition follows the suspected coil, that coil is faulty. This test could also be performed by substituting a known good coil for the one causing the no spark condition.

Step

Action

Value(s)

Yes

No

1

Did you perform the Powertrain On Board Diagnostic (OBD) System Check?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

Key On and connect the scan tool.

Are any PCM DTCs set?

--

Go to applicable DTCs

Go to Step 3

3

Perform Injector Balance Check using the scan tool and record the cylinders with no engine speed or idle quality change.

Were any non or low functioning cylinders observed?

--

Go to Step 4

Go to Step 17

4

Were two companion cylinders, 1&5, 2&4, 3&6 observed?

--

Go to Step 10

Go to Step 5

5

Check affected spark plug wire resistance to ground and resistance end to end.

Is spark plug wire shorted to ground or more than the specified value?

7,000ohms

Go to Step 22

Go to Step 6

6

Remove affected spark plug.

Does spark plug look OK?

--

Go to Step 7

Go to Step 23

7

Measure resistance or affected spark plug.

Does spark plug measure less than the specified value?

10,000ohms

Go to Step 8

Go to Step 23

8

  1. Ground companion spark plug lead for affected cylinder.
  2. Install spark tester J 26792.
  3. Crank engine and observe the spark plug tester.

Does spark jump tester gap?

--

Secondary ignition system OK. Go to Fuel System Diagnosis

Go to Step 9

9

  1. Ground affected spark plug lead.
  2. Install spark tester J 26792 on companion cylinder to the cylinder that was affected.
  3. Crank engine and observe the spark plug tester.

Does spark jump tester gap?

--

Go to Step 25

Go to Step 26

10

  1. Ground one affected spark plug lead.
  2. Install spark tester J 26792 on companion cylinder of the grounded cylinder.
  3. Crank engine and observe the spark plug tester.

Does spark jump tester gap?

--

Go to Step 12

Go to Step 11

11

Switch affected coil with another coil and repeat the Injector Balance Check using the scan tool.

Did the fault follow the affected coil?

--

Go to Step 25

Go to Step 26

12

  1. Reinstall all spark plugs and wires.
  2. Start engine and inspect for visible/audible arcing.

Is ignition system arcing externally?

--

Go to Step 27

Go to Step 13

13

  1. Ground other affected spark plug lead.
  2. Install spark tester J 26792 on companion cylinder of the grounded cylinder.
  3. Crank engine and observe the spark plug tester.

Does spark jump tester gap?

--

Go to Step 14

Go to Step 25

14

Check affected spark plug wire resistance to ground and resistance end to end.

Is spark plug wire shorted to ground or more than the specified value?

7,000ohms

Go to Step 22

Go to Step 15

15

Remove affected spark plugs and check for wear, damage, or fouling.

Do both plugs look OK?

--

Go to Step 16

Go to Step 24

16

Measure resistance of affected spark plugs.

Do both spark plugs individually measure less than the specified value?

10,000ohms

Secondary ignition system OK Go to Fuel System Diagnosis

Go to Step 24

17

  1. Install spark tester J 26792 on one spark plug wire and ground its companion cylinder.
  2. Observe the spark plug tester with engine idling.
  3. Repeat above test for each cylinder, being sure to ground the companion cylinders.

Does spark jump tester gap on all eight cylinders?

--

Secondary ignition system OK Go to Fuel System Diagnosis

Go to Step 18

18

Switch affected coil with another coil and repeat the spark plug tester test on all four cylinders of switched coils.

Did the fault follow the affected coil?

--

Go to Step 25

Go to Step 19

19

  1. Switch coils back.
  2. Check affected spark plug wire resistance to ground and resistance end to end.

Is either spark plug wire shorted to ground or more than the specified value?

7,000ohms

Go to Step 22

Go to Step 20

20

Remove affected spark plugs and check for wear, damage, or fouling.

Do both plugs look OK?

--

Go to Step 21

Go to Step 24

21

Measure resistance of affected spark plugs.

Do both spark plugs individually measure less than the specified value?

10,000ohms

Go to Step 26

Go to Step 24

22

Replace the spark plug wire.

Is the action complete?

--

Go to Powertrain Control Module Diagnosis

--

23

Replace the spark plug.

Is the action complete?

--

Go to Powertrain Control Module Diagnosis

--

24

Replace the affected spark plug.

Is the action complete?

--

Go to Powertrain Control Module Diagnosis

--

25

Replace the affected coil. Refer to Ignition Coil Replacement .

Is the action complete?

--

Go to Powertrain Control Module Diagnosis

--

26

Replace the IC Module. Refer to Ignition Control Module Replacement .

Is the action complete?

--

Go to Powertrain Control Module Diagnosis

--

27

Repair the source of arcing.

Is the action complete?

--

Go to Powertrain Control Module Diagnosis

--